Cartoning machine is a type of packaging machine used to package products into cartons or boxes for transportation and storage.

Suitable for automatic packaging of items,such as Alu,PVC,blisters,bottle shapes, ointmelhts, etc.

What are the advantages of Cartoning Packaging?

Some of the key advantages include:

● Product Protection

Cartons provide a sturdy and protective packaging solution that safeguards the products from damage during transportation and storage.

Cartons offer ample space for branding, product information, and marketing messages，helping to create brand awareness and attract customers.

● Efficient Packaging

These machines can handle high volumes of products and package them at a consistent speed, reducing manual labor and minimizing errors.

● Convenience for Consumers

They are easy to open, resealable if necessary, and typically provide clear instructions for product use.

What are the features of Cartoning Machine?

When you use it you will realize that the features of this machine include:

● With high packing efficiency, it is a high-tech equipment with mechatronic Can open boxes, box products, fold leaflets, emboss batch number, seal boxes.

● Adopts frequency converter to change the speed, PLC control, HMI operation, photoelectric management and control of each working station.

● Can be operated independently or integrated with other machines to form a production line.

● Hot melt adhesive sealing is available.

What are the Components of Cartoning Machine?

A cartoning machine is a unit of equipment consisting of mechanical, pneumatic, electrical, and optical components.

Below are the components and their main function:

● Control Panel

Used to set and monitor the operating parameters of the cartoning machine, including speed, counting, error handling, etc.

● Motors and electrical panels

The motor systems that drive the various components of the cartoning machine, and the electrical panels responsible for power supply and circuit control.

Conveyors, guide rails, rollers and carton chutes

Conveyor systems and guide rails used to transfer and position products and cartons in the cartoner.

● Pneumatic Systems

Includes pneumatic components such as cylinders, air pressure regulators, pneumatic valves, and other pneumatic components used to control folding, closing, and other movements of cartons.

● Inkjet printers

Used to print necessary information on the carton, such as bar codes, lot numbers, production dates, etc.

● Lubrication system

The lubrication system usually includes lubricant tanks, pumps, pipes and nozzles.

● Safety systems

Used to protect the operator and the Cartoning Machine.

Safety systems may include emergency stop buttons, guards, grating sensors, safety doors, etc.

How does the Cartoning Machine work?

Here is a general overview of how a cartoning machine operates:

● Step 1:Product Feeding

The cartoning process begins with the feeding of products into the machine.

This can be completed by the automatic feeding system.

● Step 2:Carton Opening

The cartoning machine is equipped with mechanisms to open flat cartons or boxes.

The guide rail sets the carton in place.

Since then, the bottom of the carton has been attached to the suction cup driven by the pneumatic system.

● Step 3:Product Loading

Automated cartoning machines often use mechanical arms to pick up and place the products accurately within the cartons.

● Step4:Leaflet or Insert Placement

If there are instruction manuals or inserts that need to be included with the product.

The cartoning machine may have additional stations for inserting them into the cartons.

● Step 5:Product Folding

At the folding stage, the cartoner targets the flaps of the cartons.

The procedure is carried out concurrently on both the right and left side of the rail through rotary movement.

The cam linked to motors push plates on both sides of the rail perform the actual folding procedure.

● Step 6:Ejection and Discharge

The cartons are ejected from the cartoning machine for further processing or packaging.

They can be discharged onto conveyors, directly into case packers, or onto other downstream equipment.

Which Industries use Cartoning Machine？

Some of the industries that commonly use Cartoning Machine include:

● Food and beverages industry

● Pharmaceutical and cosmetic industry

● Grain/spice industries

● Toy industries

● Clothing and textile industries

● Electronics industries

● Fruit and vegetable industries

● Chemical industries

Can you Integrate Cartoning Machine with other Packaging Equipment?

It can be integrated with upstream packaging equipment to ensure seamless product production.

Yes, Cartoning Machines can be integrated with other packaging equipment to create a complete automated packaging line.

How do you Troubleshoot Cartoning Machine?

Here are some general steps to troubleshoot a cartoning machine:

● Identify the Problem

Start by clearly identifying the problem or symptom that you are experiencing with the cartoning machine.

This could be issues like misaligned cartons, product jams, sealing problems, or any other malfunction.

● Review Machine Documentation

Consult the user manual or maintenance guide by the manufacturer.

These documents often contain information about common issues and their solutions.

● Check Power and Connections

Ensure that the machine is properly powered and all electrical connections are secure.

Inspect for any loose wires, broken fuses, or tripped circuit breakers.

● Inspect Mechanical Components

Examine the mechanical components of the machine, such as belts, chains, gears, and pulleys, for any signs of damage, wear, or misalignment.

Lubricate the moving parts if necessary.

● Check Sensors and Switches

Verify the proper functioning of sensors and switches used for detecting cartons, products.

lean them from any debris or dust that may interfere with their operation.

● Review Programming and Settings

Verify that the machine is set up for the product dimensions and packaging requirements.

Perform a test run with sample products to observe the machine's behavior.

Analyze each step of the packaging process to identify any abnormalities or errors.

● Seek Technical Support

If the issue persists or if you encounter a complex problem that requires specialized knowledge, contact the manufacturer's technical support or a qualified technician.

Can Aligned customize Cartoning Machine equipment?

Yes,Aligned produces a wide range of cartoning machines with different designs and capacities.

Depending on your production requirements, you can choose from standard or customized machines.

● FAT ensures that the machine is manufactured according to agreed-upon specifications.

● IQ verifies the proper installation of the machine at the customer's facility.

● OQ tests and confirms the machine's operational performance within specified parameters.

Does Aligned provide after-sales service for Cartoning Machine?

Yes, Aligned offers after-sales support for the Cartoning Machine.

● After-sales warranty

We provide a warranty period to protect your rights and ensure product reliability.

Any failures during the warranty period will be repaired or replaced free of charge.

● Door-to-door installation

We support on-site installation and debugging.

Ensure proper equipment operation and desired results, tailored to your needs.

● Training courses

Our professional training courses help you and your team operate and maintain the equipment correctly.

● Parts supply

We has sufficient parts inventory to ensure that you can get the parts you need in time.

● After-sales feedback

Customer satisfaction is our top priority.

We regularly communicate and seek feedback to continuously enhance our after-sales service.

Cartoning Machine have to conform to the following quality standards:

● Food and Drug Administration (FDA) Quality Standards

● Current Good Manufacturing Practices (CGMP) Quality Standards

● ISO certification quality standards

● CE Quality Standards

Which Cartoning Machines do Aligned offer?

Aligned provides the following cartoning machines for you to choose from:

● AL2H-200 Automatic High Speed Horizontal Cartoning Machine

● DXH Series Automatic Cartoning Machine

Can you Integrate Cartoning Machine with other accessories?

Yes, you can integrate the Cartoning Machine with other accessories.

Some possible accessories to integrate with it include:

● ALT-B Top Labeling Machine

● ALY Series Auto Eyedrop Filling Monobloc

● ALF3 Rotary-Type Liquid Filling,Plugging And Capping Monobloc

● SL Series Electronic Tablet-Capsule counter

● DPH Series Roller Type High Speed Blister Packing Machine