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product description
This Blister packing Machine places the item in a blister made of plastic or aluminum film through a series of automated steps.
The machine is used to automate the packaging of small items such as capsules, tablets, ointments, candies, and so on.
What are the advantages of Blister Packaging?
Here are some of its main advantages:
● Blister packaging protects the product
The packaging materials will protect the products from external environmental conditions that would reduce product shelf-life.
It forms a barrier against moisture, air, dust, and other contaminants.
● Blister packaging can prevent counterfeiting
It designs with features that make tampering evident, such as sealed edges or blister cards with perforations.
This helps ensure the safety and authenticity of the product.
● Extended Shelf Life
The protective nature of blister packaging can help extend the product's shelf life.
the packaging can preserve the product's freshness and overall quality for a longer period.
You can maintain dose accuracy more so with every tablet or capsule in its own cavity.
It will reduce the possibility of accidental incidents such as overdosing on drugs.
You can easily track the way you take your drugs just by observing the blister packages.
What are the benefits of Blister Packing Machine?
When you use it you will realize that the advantages of this machine include:
● Keyway positioning for easier and faster mould change.
● Heat sealing and blanking stations are protected by Plexiglas for easy observation and operator safety.
● Double feeders are optional to overcome the problem of missing filling caused by foreign objects and high-speed operation.
● Stable mechanical performance, no obvious vibration and abnormal thermal deformation.
● Can be connected to the cartoning machine to complete the packaging part directly.
● HD camera for detecting the integrity of material filling, reducing manual material effort.
What are the Components of Blister packing Machine?
The machine consists of various components that work together to perform the Blister packaging process.
Below are the components and their main function:
It utilizes a touch screen HMI for intuitive and easy management of all packaging processes.
● Turning Rollers
It help feed the material into the machine by applying tension to the material.
It works together with the rolling system to feed the material into the blister packaging system.
● Forming System
Hot forming system are mainly used to heat and soften materials (PVC) for expansion and deformation.
Cold forming system is used to form cold-formed materials (aluminum foil) to achieve the desired dimensions without additional heat treatment.
● Heat Seal System
Used for heat and pressure sealing of molding materials and back sealing materials to create a full seal between them.
This is a widespread use in the packaging industry.
● Batch Printing System
Used to add batch numbers and indentation on the hot -sealed mold
● Cutting System
The cutting system is lowered onto the material, applying pressure and cutting the material.
It helps to move sealed blister packs from one stage to another for efficient packaging and sealing.
What are the working principle of the Blister packing Machine?
● This machine adopts electric motor as the main power, through the gear reducer and mechanical transmission chain drive, precise drive spindle operation.
● After heating and processing the material, the blister is quickly molded.
● Then, heat sealing technology firmly bonds the blister with other materials.
● Batch number printing on request during the packaging process
● Finally, accurate and efficient blanking.
How does the Blister packing machine work?
To improve ease of operation, it is important to understand how the machine works.
Here is the working process of the blister machine, each process can be synchronized.
● Step 1:Heating Process
Press the heating lift function control button to lower the upper heating plate.
The PVC plastic sheet is heated and softened between the upper and lower heating plates.
● Step 2: Molding Process
After heating and softening, the PVC sheet is pulled towards the molding mold.
The air valve opens, allowing the upper mold's air channel plate to enter the lower mold's cavity, pressing the PVC sheet into the desired blister shape.
● Step 3:Filling Process
The medication flows through a brush to distribute the pills evenly, and they are then evenly arranged in the molded blister.
● Step4:Heat Sealing Process
As the sealing temperature of the material increase, the sealing machine will exert reasonable pressure.
The PVC plastic sheet blister will be tightly bonded to the aluminum foil.
● Step 5:Batch Printing Process
The lower mold of the batch number moves up and down under the action of the cam to print the upper batch number.
● Step 6:Cutting Process
The Cutting mold rises to the highest position,punches the tablet.
Finally, the tablet is separated to distinguish the finished product from the rejects.
Which Industries use Blister packing Machine?
Some of the industries that commonly use blister packing machines include:
● Pharmaceutical industry for packaging tablets and capsules
● Food processing industry for packaging food products
● Chemical industry for packaging different types of chemicals
● Cosmetics industry for packaging cosmetic products
How do you specify Blister packing Machine?
When specifying a blister packing machine, several factors need to be considered to ensure it meets the specific requirements of your packaging needs.
Here are some key aspects to consider:
● Packaging Requirements
Determine the type and size of the products you intend to package.
Consider the dimensions, shape, and weight of the products to ensure the machine can accommodate them appropriately.
● Packaging Material
Identify the type of packaging material you will be using, such as PVC, PET, or other suitable materials.
Ensure that the blister packing machine is compatible with the chosen material.
● Output Capacity
Determine the desired production output in terms of the number of blister packs per minute or hour.
This will help you choose a machine that can meet your required production volume.
● Maintenance and Technical Support
Assess the availability of technical support, spare parts, and maintenance services for the blister packing machine.
It is essential to have reliable after-sales support to minimize downtime and ensure smooth operation.
How does FAT, IQ and OQ Blister packing Machine Documents Compare?
● FAT ensures that the machine is manufactured according to agreed-upon specifications.
● IQ verifies the proper installation of the machine at the customer's facility.
● OQ tests and confirms the machine's operational performance within specified parameters.
By following these documentation processes, companies can ensure that the blister packing machine is qualified for use, meets regulatory requirements, and consistently produces high-quality packaging.
Does Aligned provide after-sales service for Blister packing Machine?
Yes, Aligned offers after-sales support for the Blister packing Machine.
● After-sales warranty
We provide a warranty period to protect your rights and ensure product reliability.
Any failures during the warranty period will be repaired or replaced free of charge.
● Door-to-door installation
We support on-site installation and debugging.
Ensure proper equipment operation and desired results, tailored to your needs.
● Training courses
Our professional training courses help you and your team operate and maintain the equipment correctly.
● Parts supply
We has sufficient parts inventory to ensure that you can get the parts you need in time.
● After-sales feedback
Customer satisfaction is our top priority.
We regularly communicate and seek feedback to continuously enhance our after-sales service.
Blister packing Machine should conform to which quality standard?
Blister packaging machines have to conform to the following quality standards:
● Food and Drug Administration (FDA) Quality Standards
● Current Good Manufacturing Practices (CGMP) Quality Standards
● ISO certification quality standards
● CE Quality Standards
Can you Integrate Blister packing Machine with other accessories?
Yes, you can integrate the Blister packing Machine with other accessories.
Some possible accessories to integrate with it include:
● NJP Series Automatic Capsule Filling Machine
● DPH Series Roller Type High Speed Blister Packing Machine
● DXH Series Automatic Cartoning Machine
Technical parameters
Terms |
DPH-320H |
DPH-260H |
Punch Frequency |
ALU/PVC 60-200Times/Min |
ALU/PVC 60-200Times/Min |
ALU/ALU 80Times/Min | ALU/ALU 80Times/Min | |
Range Of Working Travel |
100-280mm |
100-280mm |
Max. Formed. Area |
320×280mm |
260*280mm |
Max. Formed. Depth |
ALU/ALU 9mm |
ALU/ALU 9mm |
ALU/PVC 12mm | ALU/PVC 12mm | |
Main Motor Power |
3KW |
2.2KW |
Supply Power |
3P 5Line 380V 50HZ 18.9KW |
3P 5Line 380V 50HZ 15.5KW |
Air Pressure |
0.1-0.15MPa |
0.1-0.15MPa |
Air Consumption |
≥0.5 m3/min |
≥0.5 m3/min |
Water Consumption |
1.5P with 60L/h |
1.5P with 60L/h |
Size |
4860X1480X1750mm |
4860X1400X1750mm |
Weight |
4500Kg |
4000Kg |
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